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Summary
  • The torque converter increases pulling power by multiplying engine torque during acceleration.
  • Common symptoms of a faulty torque converter include an illuminated check engine light, overheating, stalling, vibrations, strange noises, and additional engine performance issues.
  • You can check the torque converter for issues with a stall speed test or by brake torquing if you know how.
  • A bad torque converter can cause damage to the transmission, and it usually requires replacement instead of repair.
  • Some of the common causes of a bad torque converter include high mileage, dirty transmission fluid, stripped internal splines, and damaged needle bearings.

All traditional automatic transmissions rely on a torque converter located between the engine and the transmission. Because the torque converter is out of sight and out of mind, it’s often forgotten until problems start to arise.

If your car’s torque converter is going out, you’ll likely notice one or more troubling symptoms. You’ll want to address the issue as soon as possible to avoid potentially damaging the transmission.

What Does a Torque Converter Do?

torque converter parts
The primary components that make up a torque converter (from left to right): the front cover, clutch, turbine, stator, and impeller.

Traditional automatics and most continuously variable transmissions rely on a fluid coupling device called a torque converter. The torque converter keeps the vehicle from stalling when coming to a stop. In addition, the torque converter multiplies engine torque under acceleration to increase pulling power.

You’ll find the torque converter located between the engine and the transmission.

Five primary components—the impeller, stator, turbine, clutch, and front cover—make up the converter assembly. When the vehicle is running, the impeller is driven by the engine and acts as a centrifugal pump. The impeller forces fluid outward toward the turbine, which is connected to the transmission’s input shaft, causing the turbine to spin.

The stator, which is supported by a one-way clutch, is positioned between the impeller and the turbine. When the stator is “locked” (and engine speed is above idle), it directs fluid flow between the impeller and turbine in such a way that a significant amount of centrifugal force is available to act on the turbine. As a result, engine torque is multiplied. The difference between impeller speed and turbine speed also forces the vehicle to start moving.

Once impeller speed and turbine speed are about the same, the direction of the fluid flow changes, and the converter begins to enter its “coupling” phase. The change in fluid flow causes the one-way clutch to release, allowing the stator to spin freely. At this point, engine torque is no longer multiplied.

Also, the torque converter allows the vehicle to come to a stop without stalling. This is possible because, when engine speed is low, the impeller turns slowly and produces minimal centrifugal force.

All modern torque converters have a lockup clutch positioned between the turbine and front cover. The clutch eliminates the energy-wasting slippage within the torque converter by creating a mechanical connection between the engine and the transmission. However, since about 1989, just about all torque converter clutches are modulated by percentage so that they have a controlled slip until they fully lock at 100%. When conditions are correct, the clutch, which is splined to the turbine, presses against the converter cover to create the connection. The modulated torque converters require special fluid with friction modifiers to prevent surging during the modulated slip of the converter clutch.

The modulated torque converters require special fluid with friction modifiers to prevent surging during the modulated slip of the converter clutch.

– Richard McCuistian, ASE Certified Master Automobile Technician

Hydraulic fluid is used to apply the torque converter clutch. A computer—often referred to as the transmission control module (TCM)—looks at data from various sensors to determine when to apply the clutch. Once the TCM has deemed conditions are correct, it operates a solenoid valve to allow fluid flow to activate the converter clutch.

See also  P0743 Code: Torque Converter Clutch Solenoid Circuit Electrical

The video below covers torque converter operation:

Common Signs Of a Bad Torque Converter

If your car’s torque converter starts to fail, you’ll likely notice one or more of the following symptoms:

Illuminated Check Engine Light

On modern vehicles, the TCM monitors torque converter operation. If the module detects a problem with the converter or its control circuitry, the device will turn on the check engine light and store a diagnostic trouble code (DTC) in its memory. Some vehicles may also turn on a separate transmission warning light when there’s a problem.

Shuddering

Torque converter shudder is a common problem that results in a vibration before or after torque converter clutch lockup. On older vehicles, the vibration was usually felt around 40 to 50 MPH, when lockup took place. But many late-model vehicles gradually apply the torque converter clutch, so the shuddering may happen at different speeds.

Since the torque converter is modulated, a simple fluid change may fix this; again, the fluid has a friction modifier in it specifically to prevent this shuddering, which may sometimes feel like an engine surge.

Stalling

If the torque converter clutch fails to release, the vehicle may stall when coming to a stop. The problem will feel much like a manual transmission vehicle stopping with the clutch engaged (pedal released).

Abnormal Noise

Worn needle bearings inside of the torque converter can create a whirring noise that coincides with engine speed. The noise is typically present when the transmission is in gear. In neutral, the sound tends to go away.

Additional Performance Problems

A faulty torque converter can lead to a variety of issues that might seem like engine performance problems. For example, if the stator’s one-way clutch is freewheeling, the vehicle may suffer from poor acceleration from a stop. On the other hand, if the one-way clutch is locked, the vehicle may exhibit a lack of power at highway speeds.

The converter clutch can also cause problems. If the clutch fails to engage, it can increase engine RPMs and reduce fuel economy.

How To Tell If a Torque Converter Is Bad

In some cases, you can check the health of the torque converter by performing a stall speed test. The test involves putting the vehicle in gear with the brake pedal depressed and the park brake fully locked, pressing the accelerator pedal to the floor, and noting the maximum engine speed attainable during that test (stall speed) on the dashboard.

See also  A Short Course on Automatic Transmissions

A stall speed that’s higher than specification indicates an internal transmission problem. Meanwhile, a stall speed that’s lower than specification points to either a defective torque converter or an engine performance problem.

Unfortunately, torque converter stall testing is not recommended for all vehicles. Consult a repair manual or repair database to see if stall speed testing is possible for your application.

Professionals typically test the torque converter clutch by driving the vehicle with an OEM-level scan tool connected to the onboard diagnostic port. The torque converter clutch data on the tool will usually indicate when and/or how much the clutch is applied. On some vehicles, the scan tool can also be used to directly activate the converter clutch. Converter clutch engagement should happen smoothly with minimal slippage.

Causes of a Faulty Torque Converter

Most torque converters last for a vehicle’s lifetime, but certain factors can cause this part to wear and fail prematurely. Here are the common causes of a faulty torque converter:

High Mileage

As your vehicle accumulates more miles, the torque converter experiences more wear. This means a vehicle with high mileage is more likely to show signs of a bad torque converter.

Overheating

If the cooling system malfunctions, the torque converter might be close behind. A faulty cooling system can lead to overheating, which can damage the torque converter’s components.

Worn-out seals in the transmission can also cause transmission fluid leakage, leading to overheating.

Dirty Transmission Fluid

Automatic transmissions typically need a transmission fluid change every 60,000 to 100,000 miles. Ignoring the manufacturer’s recommended service interval can cause the transmission fluid to become dirty. When this happens, the transmission fluid won’t be able to efficiently lubricate the torque converter.

Damaged Needle Bearings

The torque converter consists of needle bearings that allow it to rotate and transfer power smoothly. Unfortunately, these needle bearings can wear over time, resulting in a grinding or whining noise. When left unresolved, these worn bearings can damage the torque converter.

Worn Clutch Lining

When the torque converter’s clutch lining wears, it won’t be able to engage and disengage the gearbox properly. This can cause the transmission to slip and the torque converter to fail.

Malfunctioning Torque Converter Solenoid

When the torque converter solenoid malfunctions, the torque converter clutch won’t receive enough transmission fluid. This can prevent the torque converter from properly engaging and disengaging the gears.

An In-Depth Look at the Torque Converter

The outer shell of the torque converter bolts to the engine flywheel on its front side and in the center on the back side. It has ears or flats that drive the transmission oil pump. Inside the shell of the converter are impeller vanes that force fluid against matching vanes on a turbine, which moves freely inside the torque converter shell and is splined to the transmission input (turbine) shaft.

Between the impeller on the shell and the turbine, there is a “stator” which is a circular plate with slanted blades riding on needle bearings. At its center is a one-way clutch and the center of the stator is splined onto the “stator support” which is around the turbine shaft and is part of the transmission oil pump housing.

This stator redirects fluid that has been driven into the turbine so it re-enters the impeller with maximum force; thus, it multiplies torque.

See also  How to Change Transmission Fluid

As the turbine speed matches the impeller speed, the stator’s one-way clutch allows it to rotate freely on its needle bearings along with the larger impeller and turbine.

Lockup converters typically have a clutch that modulates from a full slip to full lockup by percentages. When direct drive is commanded, the turbine shaft will be locked to the outer shell of the torque converter to maximize fuel economy.

Torque Converter FAQ

Can a bad torque converter damage the transmission?

Absolutely. A faulty torque converter can cause the transmission to overheat, resulting in extensive internal damage. What’s more, debris from a faulty converter can cause problems by circulating throughout the transmission.

Can a torque converter be repaired?

While there are companies that specialize in overhauling torque converters, the practice is rather uncommon. Very few repair shops will attempt to rebuild a torque converter—replacement is usually the only option.

Can you replace a torque converter without removing the transmission?

No. The transmission must be removed to access and replace the torque converter.

Will a bad torque converter throw a code?

Sometimes, but not always. Most torque converter-related codes have to do with the torque converter clutch. Other issues with the converter are less likely to set a code.

Other Notes About Torque Converter

Here are some generic codes related to the torque converter:

Getting a Replacement Torque Converter that Fits Your Car

You might not immediately notice or recognize the torque converter, but older automatic transmissions rely on it. If the converter fails and locks up with the clutch, your vehicle might shudder, stall while braking, or overheat. Fortunately, a quality torque converter is only a few clicks away here at CarParts.com.

Here at CarParts.com, we eliminate the need to play a guessing game with the compatibility of auto parts. We give accurate and detailed information on our product fitment, and our website’s integrated vehicle selector makes it easy to find the right part. Ordering only takes several clicks, and our ready-to-ship products can reach your home in as quick as two business days.

Browse our selection of torque converters here at CarParts.com and shop now.

About The Authors
Written By Automotive Subject Matter Expert at CarParts.com

Mia Bevacqua has over 14 years of experience in the auto industry and holds a bachelor’s degree in Advanced Automotive Systems. Certifications include ASE Master Automobile Technician, Master Medium/Heavy Truck Technician, L1, L2, L3, and L4 Advanced Level Specialist. Mia loves fixer-upper oddballs, like her 1987 Cavalier Z-24 and 1998 Astro Van AWD.

Reviewed By Technical Reviewer at CarParts.com

Richard McCuistian has worked for nearly 50 years in the automotive field as a professional technician, an instructor, and a freelance automotive writer for Motor Age, ACtion magazine, Power Stroke Registry, and others. Richard is ASE certified for more than 30 years in 10 categories, including L1 Advanced Engine Performance and Light Vehicle Diesel.

Any information provided on this Website is for informational purposes only and is not intended to replace consultation with a professional mechanic. The accuracy and timeliness of the information may change from the time of publication.

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